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What is 5-axis CNC machining?
What is 5-axis CNC machining?
5-axis machining uses the CNC to move a part or cutting tool in five different axes simultaneously. This can machine very complex parts, which is why 5-axis is especially popular in aerospace applications. However, several factors have contributed to the wider adoption of 5-axis CNC machining. These include:
1.Improve efficiency
Push single-setup machining to reduce lead times and increase efficiency
2.Fast machining
The ability to avoid collisions with the tool holder by tilting the cutting tool or table, which also allows better access to part geometry
3.Reduce losses
Improved tool life and cycle time by tilting the tool/table to maintain optimal cutting position and constant chip load
4.Stability
Which provide mechanical and thermal stability alongside improved access for swarf removal.
5-axis CNC machining custom manufacturing
The future of 5-axis CNC machining includes enabling precise automation, not only for high-volume production, but also for mass production. In order to obtain high-precision, low-volume, high-value parts with automated 5-axis systems, it is critical to connect the CNC to a reliable, repeatable, and accurate motion system. Meets the needs of multiple markets, including titanium parts for aerospace.
All of this is done with maximum flexibility, precision and quality, and in most cases in extremely small batches.
5-axis machining improves cycle times and accuracy by enabling the machining of multiple surfaces in the same setup, and the flexibility afforded by multiple approach angles opens up opportunities for shorter lead times.
From Multi-Face to 5-Axis Simultaneous: The Multidimensional Evolution of the KS-1165 VMC
To ensure your investment remains future-proof, the KS-1165 was designed with ample electrical interfaces and mechanical expansion space. Based on actual processing requirements, customers can flexibly configure a high-precision 4th axis (A/B axis) or a 4th/5th axis rotary table, effortlessly upgrading the traditional 3-axis system into a highly efficient 4-axis or 5-axis (3+2 positioning and 5-axis simultaneous) machining center. This upgrade fully unlocks all the core 5-axis advantages mentioned earlier—such as single-setup multi-face machining, collision avoidance, and optimal cutting speeds—helping enterprises enter the high-end precision manufacturing sector with maximum cost-effectiveness.
Core Technical Highlights & Advantages
1.Extreme Rigidity & Thermal Stability
Premium Cast Iron & Optimized Structure: Key components such as the machine bed, column, and spindle box are made of high-quality resin sand gray cast iron. The structural strength and rib arrangement are optimized via Finite Element Analysis (FEA) to provide exceptional rigidity.
Dual Aging Stress Relief: All castings undergo thorough annealing and secondary aging treatments to eliminate internal stress, ensuring the machine maintains its geometric accuracy and long-term stability under high-load operations over the years.
Stable Load-bearing Design: Featuring a wide base and a triangular box-shaped column with full-support design for heavy loads, combined with symmetrical counterbalancing, it ensures machining vibrations are perfectly suppressed.
2.Powerful & Flexible Spindle System
High-Torque & Low-Noise Transmission: The standard BT-40 spindle (8000 rpm) utilizes high-torque synchronous cogged belt drive. It prevents slippage and significantly reduces transmission noise and heat generation.
Precision Bearings & Dynamic Balancing: Equipped with precision angular contact ball bearings and a rib-reinforced spindle box. The entire spindle line is calibrated using IRD dynamic balancing equipment. An optional high-horsepower spindle upgrade up to 12000 rpm is available for higher torque output.
3.Swift & Precise Tool Magazine & Drive System
Ultra-Fast Arm-Type Tool Magazine: Equipped with a 24-tool arm-type magazine featuring a secure pull-stud design, achieving rapid tool change times of T-T: 1.7s / C-C: 3.0s, which drastically minimizes non-cutting time and maximizes production efficiency.
High-Speed Travel Drive: The X/Y/Z axes are equipped with high-torque AM28 motors (with brake). The rapid traverse rate reaches 36 m/min, and the cutting feed rate ranges from 1 to 12,000 mm/min, perfectly balancing quick response with heavy-duty cutting.
4.Micron-Level Positioning Accuracy
Strict Adherence to JIS Standards: Positioning accuracy reaches±0.005mm / ±300mm, and repeatability reaches ±0.003mm / 300mm. Integrated with the mature and stable Taiwan SYNTEC 22ma controller, it delivers highly accurate and consistent machining performance.
5.Spacious Machining Envelope & Heavy Load Capacity
Large Travel & High Load Capacity: Features a 1200*650 mm table with X/Y/Z travels of 1100/650/600 mm and a maximum table load of 1000 kg. Even with a 4th/5th axis rotary table installed, it retains ample machining space to handle heavy and complex workpieces.
