JIAKUN

OTC Robot + Vision System + Multi-Station Rotary Machine

OTC Robot + Vision System + Multi-Station Rotary Machine

A Customized Automation Solution for High-Volume Precision Machining

In modern manufacturing, efficiency, consistency, and labor reduction are no longer optional — they are requirements.

At Jiakun Machinery, we specialize in building custom automation solutions that combine industrial robots, machine vision systems, and multi-station rotary machines to help manufacturers achieve stable, high-output, and scalable production.

In this article, we introduce one of our most mature and widely applied solutions:
OTC industrial robot + vision system + multi-station rotary machine automation line.

What Is an OTC Robot + Vision + Rotary Machine System?

This solution integrates three core automation modules into one compact and efficient production system:

  • OTC Industrial Robot

  • Machine Vision System

  • Multi-Station Rotary Indexing Machine

The system is designed for continuous, unattended or semi-unattended machining, especially suitable for medium to high-volume metal parts production.

Core Components Explained

OTC Industrial Robot for Loading & Unloading

OTC robots are known for:

  • High repeatability and stability

  • Fast cycle time

  • Excellent compatibility with CNC machines and rotary systems

In this solution, the OTC robot is responsible for:

  • Automatic part loading and unloading

  • Inter-station transfer

  • Stable rhythm control for continuous production

This significantly reduces manual labor and ensures consistent cycle times.

Vision System for Intelligent Positioning

The integrated machine vision system allows the automation line to handle parts that are:

  • Randomly oriented

  • Placed loosely in trays or pallets

  • Not suitable for precise manual positioning

The vision system performs:

  • Part recognition

  • Orientation detection

  • Position correction for robotic gripping

This improves system flexibility and reduces fixture complexity.

Multi-Station Rotary Indexing Machine

The multi-station rotary machine is the core processing unit of the system.

Key advantages include:

  • Multiple machining stations in one compact footprint

  • Simultaneous operations to reduce total cycle time

  • High positioning accuracy and repeatability

  • Easy integration with CNC units, drilling, tapping, or inspection stations

Each station can be customized according to the process:

  • Machining

  • Pressing

  • Inspection

  • Marking

  • Assembly

Why Combine Robot + Vision + Rotary Machine?

Many manufacturers start automation with only robots or standalone CNC machines. However, real efficiency gains come from system-level integration.

By combining these three elements, manufacturers achieve:

  • Shorter cycle times through parallel operations

  • Higher consistency by eliminating manual handling

  • Lower labor dependency

  • Scalable production capacity

  • Stable long-term operation suitable for mass production

This solution is particularly effective for customers facing labor shortages or rapid volume growth.

Typical Industries & Applications

This automation solution is widely used in:

  • Bicycle & e-bike component manufacturing

  • Automotive and motorcycle parts

  • Precision metal hardware

  • Industrial fittings and custom machined parts

Common part characteristics:

  • Medium-size metal components

  • Multi-step machining requirements

  • Tight tolerances and high repeatability demand

Customization Is the Key

At Jiakun Machinery, no two automation lines are the same.

Each OTC robot + vision + rotary machine system is customized based on:

  • Part drawings and tolerances

  • Required production volume

  • Machining processes and sequence

  • Available factory space

  • Automation level (semi-auto or full-auto)

Our engineering team evaluates feasibility before finalizing the solution — ensuring the system is practical, stable, and production-ready.

Why Choose Jiakun Machinery

  • Engineering-driven automation design

  • Strong background in CNC machining and mass production

  • Proven experience in rotary machine and robot integration

  • Focus on long-term stability, not short-term demonstrations

We don’t simply connect machines —
we design complete manufacturing solutions.

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